Free DIY Toy Plans // How to Build a Fire Station Play Set

This DIY Fire Station Play Set is the perfect spot for all of the superhero and action figures to hang out while your imaginative children stage a very intricate rescue mission to save the whole world! Or maybe it would make a fabulous open frame dollhouse with a little customization, either way this Free Toy Plan to Build a Fire Station Play Set slash Dollhouse is a great gift to make for your special little ones this Holiday. This project is part of our TDC Handmade Holiday series, feel free to browse the other project plans to see what else you might make for your babes this year! I will be adding to it frequently, so check back often!

Showcase: Built From These PlansI am so honored each and every time one of you fine friends builds from these very plans! If you have built this piece, please take a moment and showcase your build! We are dying to see your fabulous hard work!

• Tape Measure
• Saw – Jig Saw, Circular, Table, or Miter Saw
• Drill
• Countersink Drill Bit
• Square
• Sander
• Kreg Jig
• Brad Nailer

• 1 – 1/4” sheet of plywood at 2’ x 2'
• 1 – 1/2” sheet of plywood at 4’ x 4'
• 1 – 1x2 at 8’
• 1 – 1/2” dowel at 18”-24”

• 1/2" Brad Nails
• 1 ¼” Brad Nails
• Clamps
• Safety Gear
• Edge banding
• Wood filler
• Wood glue
• Sanding Supplies
• Finishing Supplies

Cut out the Roof, First Floor, and Posts. Attach as shown with glue and 1-1/4” brad nails. Attach edge banding to the sides of the plywood if desired.

• 2 – 1/2” plywood at 16” x 16” – Roof and First Floor
• 4 – 1x2 at 15” – Posts
• 1 – 1/2” plywood at 14-1/2” x 16” – Second Floor
• 2 – 1/2” plywood at 14-1/2” x 7-1/4” – First and Second Floor Walls
• 2 – 1/2” plywood at 3-1/4” x 7” – Doors
• 7 – 3/4” plywood at 1”x2-1/4” – Steps
• 2 – 1/4” plywood at 1”x9-9/32– Stair Sides
• 1 – 1/2” dowel at 15” – Fire Pole
• 2 – 1/2” plywood at 2-1/2” x 3-1/2” – Chimney Sides
• 1 – 1/2” plywood at 3” x 3-1/2” – Chimney Front
• 1 – 1/2” plywood at 4” x 4” – Chimney Top
• 2 – 1/4” plywood at 1” x 16-1/4” – Trim Sides
• 1 – 1/4” plywood at 1” x 16” – Trim Back
• 1 – 1/4” plywood at 1” x 4” – Trim Front

Cut out the Second Floor as shown. To create interior cutouts, you can drill a small pilot hole (slightly larger than the size of your jigsaw blade) in the corner of the cutout if needed. Then, simply insert your jigsaw blade, and begin cutting out the shape. Attach as shown with glue and 1-1/4” brad nails. Attach edge banding to the sides of the plywood if desired.

Before beginning to build, always check in on my site to make sure you have the most up to date set of plans, I occasionally update and change the plans to make the building process easier or to allow for less expensive purchasing of materials! Read through the entire set of instructions and all comments before beginning this project. If you print out or save plans, be sure to check in on my site to be sure you have the most up to date set of plans, as I occasionally update things for ease of building or buying. If you are new to building, read through the GETTING STARTED section and other articles found under the BUILD tab in the menu on my site, it has valuable information about how to get started, tools and techniques. If you are unfamiliar with the finishing process, visit my Finishing school for some tips and tricks for painting like a pro and for special finishing practices. Use glue to secure your joints and Consider Painting or Staining individual sections prior to assembling. This makes the paint application virtually flawless. Coat with a spray on Poly or Wipe on Poly to protect your finish and your piece and it will last for ages. Adhere to all safety standards and guidelines, and be sure you follow safety protocol throughout your build. If you are unsure about whether you are building safely, run a quick online search for the tool or technique you are using, or contact me via email or post to the forum before you move ahead. My contact info can be found in the menu of my site.

Cut the piece for the Trim Front (mark and cut out with jigsaw). Attach as shown with glue and 1-1/4” brad nails. Make a cool Fire Station logo or use the child’s name on the Front Trim!

Cut out the First and Second Floor Walls as shown. Assemble as shown with glue and 1-1/4” brad nails. Attach edge banding to the sides of the plywood if desired.

Cut out the pieces for the Steps and Stair Sides. The best way to create the Steps will be to rip 3/4” plywood (or a 1x2) into a 1” wide strip approximately 17” in length. From this 1” strip, cut 7 pieces 2-1/4” in length. For the Stair Sides, rip a piece of 1/4” plywood into a 1” width approximately 10” in length (repeat twice, once for each Stair Side). Lay the Stair Side flat and stack the Steps on the Stair Side as shown. Make a vertical mark where the Step meets the Stair Sides and cut these portions off (we do this so we don’t have to fuss with those crazy 32nds of an inch measurements). Assemble as shown with glue and 1/2” brad nails (nailed from the outside of the Stair Sides into the Steps).

Next, cut out the Doors. Attach edge banding to the sides of the plywood if desired. There should be a 1/8” gap on all sides of the doors, and a 1/4” between the two Doors – this is to allow room for the hinges and for opening the Doors. Attach very small hinges to the Doors and adjacent wall as shown.

Next, cut out the piece for the Fire Pole. Place as shown (same measurements for placement on top as noted on bottom) and secure with glue and 1-1/4” brad nails.

Cut the pieces for the Chimney Sides, Front, and Top. Attach edge banding to the sides of the plywood if desired. Place as shown and secure with glue and 1-1/4” brad nails.

Cut the pieces for the Trim Sides and Back. Attach as shown with glue and 1-1/4” brad nails.

Fill any Screw, Nail or Pocket Holes, Sand and Finish as Desired. For Finishing Tips and Tricks visit my Finishing School

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